Types of Welders
“Types of welders” may sound like a technical topic, but knowing the distinction can make all the difference when choosing the right tool or career path. After all, different machines help you create different types of welds.
In this guide, we'll break down the most common types of welders as well as where each one shines. Then, we'll explore some interesting job types that use these methods, from industrial sites to underwater adventures, and even fine arts.
What this article covers:
Types of Welders
MIG Welders
MIG (Metal Inert Gas) welding is one of the easiest and most accessible types to learn, which makes it a great starting point for beginners. It uses a spool of wire that feeds through a welding gun and combines with a shielding gas to protect the weld.
You'll commonly see it used in car repairs, construction, and metal fabrication because it's fast, clean, and consistent. It's a favorite in many shops because it keeps things moving quickly and requires minimal cleanup.
That said, it's not ideal for outdoor use. Wind can mess with the gas coverage, which could lead to weak welds
If you're starting out or need a machine that keeps pace in the shop, the MIG welder collection from Badass Welding Products includes top-rated models.
TIG Welders
TIG (Tungsten Inert Gas) welding is all about control and precision. Unlike MIG, TIG uses a tungsten electrode and doesn't feed the filler material automatically. You have to do that yourself. This gives you incredible accuracy, which is needed when working with thinner materials like aluminum.
It takes time to learn and to complete a weld, but the result is often clean and strong. TIG is the go-to for projects where appearance matters, like in aerospace or custom fabrication. If you're into detail-oriented work, TIG might be your match.
The Lincoln Electric Square Wave TIG 200 is a solid pick for precision work. It's great for both professionals and hobbyists and supports TIG and Stick welding, giving you excellent value and quality.
Stick Welders
Stick welding has been around for a long time, and for good reason: it gets the job done in tough environments. It uses a rod (or “stick”) coated in flux, which creates its own protective gas as it melts.
Based on our observations, this makes it ideal for outdoor or rough-weather welding where gas tanks might not work well.
Because it's portable and doesn't need a constant gas supply, it's a favorite for construction crews and repair techs. The trade-off is that it can be a bit messier and require more cleanup. Still, it's one of the most dependable options out there for structural welding.
For professionals needing a rugged, all-in-one solution, the Lincoln Electric Vantage 322 is a powerful, multi-process welder with built-in generator power. It's ideal for remote work sites and demanding environments.
Flux Core Welders
As we know, different types of welding have different virtues. Flux Core welding is kind of like MIG's rugged cousin. It also uses a continuously fed wire, but this wire has flux inside, which shields the weld on its own—no external gas needed. That makes it much better suited for outdoor jobs or windy conditions.
This method is known for fast, deep welds, especially on thicker materials. It's widely used in construction, shipbuilding, and heavy-duty manufacturing. The only downside is that it can be smoky and requires proper ventilation, but it's a go-to for big, high-volume projects
If you want a hassle-free outdoor welding solution, check out the welding products in Badass Welding's main welder lineup, which includes several machines that toggle seamlessly between MIG and Flux Core.
Welding Job Types
Industrial Welding
Our research indicates that industrial welding includes big jobs like bridges, factories, skyscrapers, and pipelines. These projects often require MIG, Stick, or Flux Core methods because they're fast and strong. Welders in this space work with thick metals and often in demanding conditions.
These jobs typically take place in large plants or construction sites, and they demand technical skill and physical endurance. Safety is a huge priority, so training and certification are key.
If you like large-scale impact and steady demand, this field has a lot to offer.
Pipe Welding
Pipe welding is highly specialized and focused on precision. Think of pipelines for oil, gas, or water. Those welds need to be airtight and able to handle pressure. TIG and Stick are often used here because they produce strong, clean welds that can hold up over time.
This work is done in some tight and awkward places, so it requires patience, skill, and sometimes nerves of steel. Pipe welders are always in demand, and because it's so technical, it often pays well. It's a strong career path for those who like challenges and variety.
Deep Sea Welding
Our findings show that underwater welding might be the most adventurous of them all. It combines commercial diving with welding to work on ships, oil rigs, and submerged structures. There are two methods: wet welding (done in open water) and dry welding (done inside sealed chambers).
This job is not for the faint of heart. It's physically intense, and the risks are higher than on land. But the payoff can be big, both financially and in terms of experience. You'll need both diving and welding certifications, but if you want a job that's off the beaten path, this is it.
Fine Arts Welding
Welding isn't just about function; it can be an art form too. Fine arts welding uses techniques like TIG to create sculptures, furniture, and custom metal pieces. Artists love it because it offers strength and precision, allowing them to bring complex designs to life.
You'll find these welders in studios instead of workshops, and they often blend creative vision with technical skill. It's a great niche for those who enjoy hands-on work and have an eye for design.
Modern Technology Welding
Modern welding has embraced automation and high-tech tools. Robots, laser welders, and digital systems are now common in industries like aerospace, automotive, and electronics. These innovations help improve accuracy, speed, and safety.
Welders in this space often work alongside machines, setting them up and programming them rather than doing the hands-on work themselves. It's an exciting field that combines traditional trade skills with future-forward tech.
Conclusion
Welding is a collection of techniques, tools, and specializations that serve countless industries and creative outlets. Whether you're working on a skyscraper, a sculpture, or an underwater pipeline, the right type of welder makes all the difference.
To explore premium machines that match your needs, check out the full Welders Collection at Badass Welding Products.
If you want to learn more, why not check out these articles below: